PAVE Seal® Wire Harness
Hermetic thru-bulkhead continous conductor wire seals from 1 to 900 wires, #6 AWG to #30 AWG, any type insulation, low or high pressures or vacuums, gas-tight, moisture-proof, sealed including through the conductor or insulation.
Piston O-Ring Installation
PAVE-Seal ® Wire harness piston o-ring installation animation shows the fast, simple and reliable hermetic seal installation into the bulkhead or barrier using standard internal or external retaining rings.
PAVE-Mate® I connectors have dual sided electrical disconnecting plugs on BOTH SIDES with male pins on hex side and female sockets on thread side from 2 - 128 contacts, #4 AWG - #22 AWG. Also non-circular hermetic USB and RJ45 dual sided connectors.
PAVE-Mate® II with a single side disconnect and either pre-wired and sealed insulated wire leads or solder cups on the other side.
Hermetic DB Connectors
D-Sub, Rectangular & Header Hermetic Connectors – Standard density, high density, micro d & nano d-subminiature DB hermetic connectors, hermetic header connectors and other rectangular style connectors. Single or dual sided connectors from 9 to over 200 pins. Also available are coaxial and low cost thermocouple contact versions for pressure or vacuum, light weight aluminum or plastic shells or laser weld aluminum flanges.
Hermetically sealed coaxial or shielded cables of any type or PAVE-Mate® connector types with floating isolated shields (BNC, SHV, SMA, TRIAX/TWINAX, F, SMB, SMC MicroDot &; others), grounded housing shields and multi-pin coaxial PAVE-Mate® connectors, single or dual sided connections. Typical shielding coverage is ~50% through the seal and is limited for use to less than 1 to 2Ghz frequencies.
1 to over 100 insulated, hermetic thermocouple pair wires of any type or multi-pin thermcouple connectors. Welded wire junctions can also be ordered.
Fiber Optic Seals
PAVE-Optic® Seals can be single or multiple fibers, single or multi-mode fibers of any lengths or connector types such as SMA, ST, FCPC, etc for low or high pressures or vacuums.
Threaded Cu Rod Hermetic
Threaded copper or brass terminals or studs hermetically sealed for 20 amps to 1000 amps service up to high voltages for pressure or vacuum, single or multiple terminal penetration seals.
High-Voltage Hermetic Seals
Any type High voltage wire or cable up from 1-30 kV, single or multiple cables, with or without high voltage cable connectors.
Solder Cup Pin Seals
#20 AWG or smaller Pins on either one or both sides for low or high pressures and vacuum hermetic header seal in small diameter seals.
PAVE-Flex® is an insulated flat cable or flex circuit hermetically sealed, any type can be specified though solid copper conductor flat cable is the most economical.
Explosion-proof Wire Seals
ATEX, EExd, UL, FM, CSA approvals for metric or NPT threaded or non-threaded line bushing electrical wire core cable seals including round or flat cables.
In-Stock or Quick Ship Hermetic Seals — Complete List
Quick ship hermetic seal connector listing, but not as quick as the PAVE hermetic feedthrough seals used in the USAF F-35 Lightning Joint Strike Fighter! For small quantities and quicker shipments, check out this limited selection listing of both wire and pin connector hermetic electrical and fiber optic feedthrough bulkhead seals that are either in stock or faster than normal shipments.
Hermetic Electrical and Fiber Optic Bulkhead Connectors And Wire Seals
Hermetic thru-bulkhead continuous stranded conductor electrical wire seals
While default leak tests of 80 psi (5.5 bar) of no air/nitrogen bubbles visible or a high vacuum helium leak test are shown on most PAVE hermetic seal drawings, significantly higher pressure tests are usually available upon request for most designs to several hundred or more psi(bar) pressures. Certain designs can be tested as high as 10,000 psi (650 bar) or more!
Regardless of the pressure differential amount whether low or high pressures, there will be NO detectable leakage of gases or fluids in any PAVE products, including those seals with stranded copper conductor wires and or shields that feed through the bulkhead using any type of wire insulation or wire lengths.
PAVE hermetic seals are any type of insulated, stranded or solid plated copper conductors in any combination or lengths, copper or brass connector pin contacts or glass fiber optic cables of any type, all sealed for low or high pressures or vacuums, helium gas tight, moisture tight bulkhead seals available in unlimited wide range of combinations that can be easily customized for cost effective small or large quantities. Wire connector terminations can also be included for a complete, ready to use hermetically sealed thru-bulkhead wire connector harness.
Please fax order and credit card info (NO emails with credit card info!) to +1 937 890 5165 or call +1 937 890 1100 x10 with card #, expiration date and CVD code on back of card. The shipping address must match credit card address, no exceptions.
PAVE-Seal® and PAVE-Mate® and PAVE Technology Co® are the registered trademarks of PAVE Technology Co®
About PAVE Technology Company®
2751 Thunderhawk Court ♦ Dayton, OH 45414 ♦ United States ♦ +1 (937) 890-1100 x6 ♦ +1 (937) 890-5165 (fax)
PAVE Technology Co® was founded in 1980. Its wire and connector hermetic seals are used in a very wide range of industries for low or high pressures or vacuums requiring helium gas tight seals or IP67 to IP69 seals. PAVE products feed through a sealed bulkhead either electrical or fiber optic signals without any detectable leakage of gases or fluids. This complete leak tightness performance includes ends of any insulated, shielded or stranded copper conductor wire, cable and/or pins.
"PAVE seals the quality in" for our customers by investing in employee training and advanced test and production equipment.
PAVE Technology's Quality Assurance procedures and testing are certified to ISO 9001:2008. In addition, PAVE has enhanced its quality procedures to be NQA-1 compliant. PAVE Technology is also approved by numerous major aerospace, automotive, R & D Laboratories and other industrial corporations as a key supplier meeting quality, cost, and delivery issues.
Helium leak detection with sensitivity to 2 x 10-11 cc/s (air equivalent) can be done at 1 atmosphere to 2,500 psi (170 bar) pressure differential. High pressure nitrogen bubble test or hydrostatic test fixtures from 90 psi (6 bar) to over 10k psi (700 bar) are also used to verify complete seal integrity, including cable end. Length of test may vary from 30 seconds (typical) to several hours or cycles, depending upon cable lengths, pressure, etc. 100% leak testing or statistical control is used with zero defects the goal.
CAD is used to meld electrical and mechanical engineering into custom hermetic connectors for maximum design accuracy for our customers. AutoCAD® or 3D SolidWorks or IGS or pdf file formats can be exchanged via e-mail to more quickly produce new designs.
Electrical testing using both DC and/or AC continuity and hypot testing is extensively used to assure electrical performance. Typical standards are up to 1,000 VDC with a minimum 500 megohm insulation resistance. Up to 30k VDC or 5k VAC hypot testing can be done. Where moisture or other conductive fluids may be present, the "wet" end of the PAVE-Seal housing with the wires bent over is tested immersed in a saltwater solution to assure long term performance. Computerized harness testers provide maximum reliability and cost effectiveness.
Critical high vacuum components including hermetic PAVE-Seals can both be tested and vacuum degassed in the high vacuum chamber. It has vacuum capability to 10-6 Torr (mbar) with its cryopump and bake-out to 150° C.
Where applicable, PAVE-Seals® can be subjected to thermal cycling between -80° C to +200° C or thermal shock per military or commercial specifications prior to leak and electrical testing. Long term seal and electrical integrity has been established over years of developing seal technology. This is based on past and current customer field experiences and their wide range of pressures, temperatures and seal environments.
Major customers include:
Eaton Corp Auto/Aero
Alabama Power Corp
Georgia Power Corp
Lockheed Martin Corp
Ford Motor Company
Cooper Power Systems
General Electric Corp
BOC Edwards Corp
Defense Logistics Agcy
Exxon Mobile Corp
General Dynamics Corp
General Atomic Corp
US DOE R&D Labs
Robert Bosch LLC
Standard In-Stock Hermetic Seals
+1 937 890 1100 x6 tech sales or x10 for order placement including credit cards.
Click on the below drawing numbers to display the assembly drawing. Please refer to the appropriate online catalog pages for more information or click on the available drawing/part #.
PAVE-MATE DESCRIPTION CODES CHART
STOCK # & Description. See drawing for details. Part/Drawing # PAVE Description Code Quantity US$ each STK #01, 12 #18 PTFE WIRES, 1" DIAMETER THRU-PORT 2189 SP16-E-150-12-TEE18-24-24 C $100.00 STK #02, 9 #22 PTFE WIRES, ½" NPT THREADS 1588 PT8-SS-200-9-TZ22-24-24 A $200.00 STK #02A, 75 AMP PAVE-SEAL, ½" NPT, ¼ copper threaded rod 1573-1 PT8-SS-150-.25CU-3-3 L $120.00 STK #02B, 150 AMP PAVE-SEAL, ¾" NPT 1236 PT12-SS-200HV-.38-1.6-1.6 L $140.00 STK #02C, 2 #14 PTFE WIRES, ½" NPT 1708 PT8-SS-150-2-TEE14-10-10 $75.00 STK #03, 200 AMP PAVE-SEAL, 1" NPT, ½" 1587 PT16-SS-200HV-.5CU-2.4-3.0 F $230.00 STK #04, 400 AMP PAVE-SEAL 1-7/8" PORT, JAM NUT & O-RING 1565 VS26-SS-1-.75CU-3.7-3.7 A $400.00 STK #04A, 6 #28 PTFE WIRES, 3/8" PORT 1632 SP6-E-150-6-TE28-50-50cm C $75.00 STK #04B, ½"-20 THREAD, 4 #24 PTFE WIRES, 6 INCHES 2064 SO8-SS-150-4-TEE24-6-6 T $60.00 STK #05, 9 #22 PTFE WIRES, ½" PORT 0597 SP8L-E-150-9-TZ22-70-70cm O $50.00 STK #05A, 4 #10 PTFE WIRES, 3/4" PORT 1575 SPF12-E-150-4-TEE10-24-36 R $100.00 STK #05B, 10 #28 PTFE WIRES 3/4" PORT 2104 SPF12-E-150-10-TE28-12-10 Y $80.00 STK #06, 12 #20 PTFE WIRES 1" PORT 1649 VS15L-SS-150-12-TEE20-48-48 $180.00 STK #07, RJ45 Ethernet Cat 5 Cat6, 1-¼" PORT, RJ45 3273 VS18-SS-150-8-24-RJ45-RJ45 ETHERNET CAT5 $400.00 STK #08, 9 PR TYPE J THERMOCOUPLE, 1" PORT 1664 VS15L-SS-150-9P-JT20-48-48 $440.00 STK #09, 9 PR TYPE K THERMOCOUPLE, 1" PORT 1601 VS15L-SS-150-9P-KT20-48-48 $440.00 STK #10, 9 PR TYPE T THERMOCOUPLE, 1" PORT 1650 VS15L-SS-150-9P-TT20-48-48 $440.00 STK #10A, 20 #22 PTFE WIRES, 1" ALUMINUM PORT 1872 VS15-AL-150-20-TE22-48-48 $220.00 STK #11, BNC COAXIAL, DUAL SIDED, ISOLATED SHIELD, 1" PORT 0261 VS15L-SS-150-1-BNC-BNC $200.00 STK #11A, SMA COAXIAL, DUAL SIDED, ISOLATED SHIELD, ½" PORT 1162 VS8-SS-150-SMA-SMA Coaxial $220.00 STK #11B, COAXIAL, NO PLUGS, ISOLATED SHIELD, 1" PORT 1518 VS15L-SS-150-SHV-SHV $300.00 STK #11C, FIREWIRE CONNECTOR, 1" port 3321 VS15L-SS-150-6-28-IEEE1394 FIREWIRE $400.00 STK #12, 7 #8 + 2 PLUGS, SOLDER CONTACTS, DUAL SIDED CONNECTOR 1 7/8" PORT 1964 VS26-SS-150-7-8-3102PS $1,100.00 STK #13, 10 #20 + 2 PLUGS, PAVE-MATE 1, 1" PORT 1656 VS15L-E-150-10-20-3112PS $550.00 STK #13B, USB, 1" PORT, Standard USB 3529 VS15L-SS-150-1-USB A male-USB A female $520.00 STK #14, 13#22 PTFE WIRES, SINGLE SIDE CONNECTOR, ¾" PORT 1666 VS12L-AL-150-13-TE22-27508P-48 $350.00 STK #14A, 15#20 STANDARD DENSITY DUAL SIDE DSUB 3362 SP37/13-E-150-15-20-DSUB-DSUB $300.00 STK #15, 21#16 + 2 PLUGS, DUAL SIDE CONNECTOR 1-5/8" PORT 1667 VS22-E-150-21-16-3112PS $1,000.00 STK #15A, 8 #16 + 2 PLUGS, DUAL SIDE CONNECTOR 1-¼" PORT 1837 VS18-E-150-8-16-3112PS $800.00 STK #16A, 25 #20 AWG PINS STD D-SUB CONNECTOR WITH 24" PTFE WIRE LEADS, PAVE-MATE II STYLE 3527 SP44/13-E-150-25-TE20-DSUB25-24 RS232 $350.00 STK #16B, 26 #20 CONTACTS + 2 PLUGS, DUAL SIDE CONNECTOR 1-¼" PORT 1637-1 VS18-E-150-26-20-3112PSV $660.00 STK #17, 19 #12 + 2 CRIMP PLUGS, 1 ⅞" PORT, Solder cup 3938 VS26-SS-150-19-12-99920PS $1,300.00 STK #17B, 37 #22 + 2 PLUGS, DUAL SIDE CONNECTORS, 1 ¼" PORT 1525 VS18-SS-150-37-22-99920PS(V) $900.00 STK #19, 55 #20 + 2 PLUGS, DUAL SIDE CONNECTORS 1-5/8" PORT 1670 VS22-E-150-55-20-3112PS $1,100.00 STK #20, 61 #20 + 2 PLUGS, DUAL SIDE CONNECTORS 1-7/8 " PORT 1671 VS26-E-150-61-20-3112PS $1,100.00 STK #20A, 79 #22 + 2 PLUGS, 1 5/8" PORT 1491 VS22-304SS-150-79-22-999/20PS $1,200.00 STK #21, 128 #22 + 2 PLUGS, DUAL SIDE CONNECTORS 2-½" PORT 3567 VS26-SS-150-128-22-99920PS $1,900.00 STK #22, MULTIMODE FIBER OPTIC ST DUAL SIDE CONNECTORS, ½" PORT 1271 VS8-SS-150-1-62/125u-ST-ST $500.00 STK #23A, MIL-C-26482 & 5015 #16 & #20 CONTACTS CRIMP TOOL 615708-61570 9 CRIMP TOOL FOR #20 AND #16 CON $485.00 STK #23B, MIL-C-26482, SERIES II INSERTION TOOL #20 AWG ATML08205B TOOL INSERTION #20 $160.00 STK #23C, MIL-C-26482, SERIES II REMOVAL TOOL #20 AWG ATML08206B TOOL REMOVAL #20 $160.00 STK #23D, MIL-C-26482 & 5015, SERIES II #16 INSERTION TOOL ATML08207B TOOL INSERTION #16 $160.00 STK #23E, MIL-C-26482 & 5015, SERIES II #16 REMOVAL TOOL ATML08208B TOOL REMOVAL #16 $160.00 STK #23F, MIL-C-38999 CRIMP TOOL 615717 TOOL CRIMP M22520/2-01 $485.00 STK #23G, MIL-C-38999 POSITIONER FOR CRIMP TOOL 615723 POSITIONER TOOL FOR M22520/2-0 $80.00 STK #23H, MIL-C-38999 POSITIONER FOR CRIMP TOOL M22520/2-09 POSITIONER FOR #22D PIN $80.00 STK #23J, MIL-C-38999, INSERTION TOOL ATML0801B TOOL INSERTION, 38999 $160.00 STK #23K, MIL-C-38999, REMOVAL TOOL ATML0802B TOOL REMOVAL, 38999 $160.00 Call Factory for MIL-C-38999 & other crimp tools STK #24, Solid plug seal for VS22 port, 1-5/8" port STK #24 2030, VS22-E-150-PLUG 1 $100.00 STK #24A, Solid plug seal for VS15L PORT STK #24A 2442, VS15L-SS-150-PLUG 1 $150.00 STK #25A, ½" port, 2 #18 PVC wires, 10 x 4", double o-ring seal STK #25A 1693-1,SP8L-E-150-2-PC18-10-4 93 $6.00 STK #26, ½" ID port, 2 #18 PTFE/Tefzel wires, 10 x 4 inches reverse from print STK #26 2390-1R, SP8L-E-150-2-TZZ18-10- 832 $8.00 STK #26B, 2 #18 TEFZEL WIRES, ½" PORT, REVERSE FROM DWG STK #26B 2752R, SP8L-E-150-2-TZZ18-20-4 46 $8.00 STK #27A, ½" ID port, 2 #20 shielded PTFE wires STK #27A 0760, SP8.75-E-150-2-TES20-1-32CT 21 $25.00 STK #29, ½" ID port, 1 20kvdc cable and 1 single fiber cable, 8k psi rated STK #29 1319, SP8/128-E-200-1/1-HV18/F 1 $550.00 STK #32A, ¾" ID PORT, 2 #14 AND 2 #20 PTFE WIRES STK #32A 3053X SPF12L-E-150-2/2-TE14/20 575 $19.00 STK #32B STK #32A 3548 SPF12-E-200UL94-2/2-TE14 1 $10.00 STK #35, jam nut housing, 15 wires plus USB cable with connectors STK #35 3536, CONXALL-150-2/2/11/1-PC 10 $140.00 STK #36A, 1 ½" port, 2 #10, 36 #28 PVC flat cables STK #36A 3187, SP24-E-150-2/1/1-PC10/20- 45 $30.00 STK #38A, 1 twisted shielded #22 Teflon insulated cable, 1 type J #20 pair STK #38A 3830X, SPF18-E-200-1-TST22-100 6 $6.00 STK #48, MHV JAM NUT WITH #18 PTFE WIRE STK #48 2628, VSBNC-SS-200-1-CRTFE18-B 7 $70.00 STK #69, 2 #26 Teflon wire seal, reversed wire lengths from drawing STK #69 1398, SP5-P-150-2-TEE26-5ST-1 96 $60.00 STK #76, multi-mode fiber optic high pressure connector STK #76 2567-1, VS8N-SS-150-1-MMFO-SNAPLOCK 38 $590.00 STK #76B, multi-mode fiber optic patch cord STK #76B 2843-1, SNAP-LOCK FO PLUG PATCH 37 $295.00 STK #77A, 51 #25 micro dsub with PCB pins STK #77A 2522, SP31/10-E-150-51-25-M835 1 $900.00 STK #80, ¾" PORT Piston o-ring seal, external retaining ring, T, 4 #12 Teflon wires STK #80 3935, SPF12XL-E-200-4-TEE12-1 30 $150.00 STK #81, ¾" PORT Piston o-ring seal, external retaining ring, 2 twisted shield pairs #24 STK #81 4006, SPF12XL-E-200-1-2TSP24- 20 $200.00 STK #82, M39012/69-0003 Smb RF coaxial 75 ohm right angle socket contact STK #82 M39012/69-0003 Smb RF coaxial 493 $15.00 STK #83, 5807-50001-09 MCX plug RF coaxial 50 ohm OSX rt angle STK #83 5807-50001-09 MCX plug RF coax 253 $8.00
Products listed above will normally ship within 24 hours of receipt of valid credit approved purchase order, prepaid, or credit card (Visa/Mastercard)
Domestic Terms: ½% 10 net 30 subject to credit approval. F.O.B. Dayton, Ohio USA via UPS, DHL or customer's preferred carrier.
2751 Thunderhawk Court ♦ Dayton, OH 45414 ♦ United States ♦ +1 (937) 890-1100 x6 ♦ +1 (937) 890-5165 (fax)
PAVE Technology Co.® is located 8 miles south of the Dayton Intl. Airport (DAY) and the nearby US Air Force Museum.